Li-ion Battery QC Services in Asia: Inspections, Audits & Testing

Quality Control Services for Li-ion Battery Products in Asia including China, Vietnam, India, Cambodia, Bangladesh, Thailand, Malaysia, Indonesia, Myanmar and Pakistan

V-Trust delivers end-to-end Li-ion battery quality control solutions to ensure compliance with safety standards and your technical specifications. Operating across 10 Asian countries with 600+ well-trained full-time employees , V-Trust delivers reliable product inspections , supplier evaluations , and lab testing services, guaranteeing that your Li-ion battery meet quality, performance, and safety requirements.

1. Ensuring Battery Safety & Compliance with Lab Testing

We arrange laboratory testing to confirm adherence to international safety and performance standards:

  • Environmental: RoHS, REACH, CA65
  • Abuse Testing: Short circuit, overcharge, nail penetration
  • Transportation: UN 38.3  
  • Performance: IEC 61960 (capacity/cycle life)

Li-ion Battery Quality Inspection in Asia

2. Common Defects in Li-ion Battery Product Inspections

Safety Risks

  • Swelling/leaking cells
  • High resistance
  • Poor insulation (risk of short circuit)
  • Wrong Battery positive and negative poles marking

Performance Issues

  • Capacity deviation (>±5%)
  • High self-discharge rate
  • Voltage inconsistency across packs
  • Cycle Life Below Standard

Construction Defects

  • Spot-weld failures (anode/cathode)
  • Damaged separators
  • Poor sealing (moisture ingress)
  • Loose terminal connections

Certification Gaps

  • Blurry or Missing Labels/Markings (UL, IEC, UN38.3)
  • Non-compliant labeling (mAh, voltage, warnings)
  • Incorrect MSDS documentation

Li-ion Battery Quality Testing

3. Which Li-ion Battery Products Do We Have the Most Experience With?

li-ion-battery

Portable Batteries

  • Power banks, consumer electronics
charging-battery

EV Batteries

  • Packs & modules for e-scooters/e-bikes
  • Energy Storage Systems (ESS) : Home & grid solutions
  • Industrial Batteries : Medical devices, robotics, UP

4. How V-Trust Helps You Find the Right Li-ion Battery Supplier

We conduct supplier audits to verify production capabilities and compliance before order placement.

Simple Factory Audit

Quick verification of supplier legitimacy, including:

  • Factory existence and document verification (certificates, business licenses, etc.)
  • Basic production capacity review
  • Contact person verification

Comprehensive Factory Audit

A comprehensive assessment of supplier reliability, covering:

  • Production capacity & facility assessment
  • Quality control system evaluation

5. How V-Trust Controls Li-ion Battery Quality

V-Trust delivers comprehensive Li-ion Battery inspection services, ensuring consistent product quality and regulatory compliance. Our quality control solutions cover all stages of Li-ion battery production, including Sample Checks, Production Monitoring , During Production Inspection , Pre-Shipment Inspection , and Container Loading Supervision , reducing the risk of product failures and costly recalls.

Sample Check

Our engineers evaluate battery samples for safety, capacity, cycle life, and certificates. We benchmark performance against your specs to identify optimal suppliers.

Production Monitoring

On-site oversight of electrode manufacturing, electrolyte filling, and sealing processes. We verify moisture control, spot weld integrity, and aging room protocols to prevent swelling/leakage defects at critical stages.

During Production Inspection

Once at least 10% of the Li-ion battery order is completed, ,our team performs a mid-production inspection to evaluate:

  • Cell stacking alignment
  • Tab welding strength
  • Initial capacity/IR consistency

This early-stage inspection helps minimize rework and avoids late-stage surprises. 

Pre-Shipment Inspection

Before shipping, we perform a thorough final inspection of your electric bikes to confirm:

  • Safety: Hi-pot test, leakage current 
  • Performance: Capacity, cycle life
  • Marking and labels: UN38.3 packaging, Class 9 labels
  • 100% voltage/IR sorting

Container Loading Supervision

We verify pallet stacking, moisture barrier installation, and hazardous goods segregation. Container floor conditions and secure lashing are monitored to prevent damage or corrosion during transit.

6. Why Choose V-Trust for Li-ion Battery QC?

  • Asia's leading product inspection company
  • Only full-time, professionally trained inspectors
  • 19 years of experience in quality control
  • 600+ well-trained full-time employees
  • Trusted by over 13,000 importers and buyers worldwide
  • Local teams in 10 Asian countries
  • Fully accredited for inspection, audit, and lab testing services

7. The Most Related Sourcing Fairs in Asia

World Battery & Energy Storage Industry Expo (WBE)

  • Date: August 8–10, 2025
  • Venue: China Import & Export Fair Complex, Guangzhou, China
  • Organizer Website: http://en.battery-expo.com/
  • Latest Edition(2024): Exhibitors (1,205), Visitors (175,492)
  • Focus: Asia’s largest battery sourcing expo—lithium batteries, energy storage, EV packs, materials & equipment.

The Battery Show Asia 2025

  • Date: March 10 - 12, 2026
  • Venue: AsiaWorld - Expo, Hong Kong, China
  • Organizer Website: https://www.thebatteryshow.asia/

2025 Shenzhen International New Energy Battery Technology Industry Exhibition (CESS)

  • Date: November 24 - 26, 2025
  • Venue: Shenzhen Convention and Exhibition Center, China
  • Organizer Website: http://www.bowei-expo.com/index.asp
  • Latest Edition (2024): Exhibitors (516), Visitors (52,114)

Li-ion Battery QC: Frequently Asked Questions

Why do I need an inspection for batteries?

To prevent defects in functionality, safety, and compliance before shipment.

Do you test cycle life onsite?

We conduct accelerated cycle tests and verify BMS log data. Full lifespan tests require lab support.

How many days in advance should I book the inspection?

We recommend at least 3 days, but next-day inspections may be possible.

Do I need to send an approved sample?

Yes, approved samples help us verify specifications accurately.

How long does it take to get the report?

A draft is available the same day; the final report is issued within 24 hours.

What if I have questions after receiving the report?

Our team remains available for clarifications.